ABB drives for water Hardware manual ACQ580-04 drive modules (250 to 500 kW) List of related manuals You can find manuals and other product documents in PDF format on the Internet. See section Document library on the Internet on the inside of the back cover. For manuals not available in the Document library, contact your local ABB representative. The QR code below opens an online listing of the manuals applicable to this product.. ACQ580-04 manuals Drive hardware manuals and guides Code (English) Code (Chinese) ACQ580-04 drive modules (250 to 500 kW) hardware manual 3AXD50000048677 ACQ580-04 drive modules (250 to 500 kW) quick installation guide 3AXD50000048678 ACS-AP-x Assistant control panels user’s manual 3AUA0000085685 Drive firmware manuals ACQ580 pump control program firmware manual 3AXD50000035867 ACQ580 drives with pump control program quick start-up guide 3AXD50000048773 Option manuals and guides DPMP-02/03 mounting platform for control panels installation guide 3AUA0000136205 Manuals and quick guides for I/O extension modules, fieldbus adapters, etc. CCA-01 communication adapter quick guide 3AXD50000018457 CPTC-02 ATEX-certified thermistor protection module, Ex II (2) GD (+L537+Q971) user's manual 3AXD50000030058 FDNA-01 DeviceNet™ adapter module user's manual 3AFE68573360 FENA-01/-11/-21 Ethernet adapter module user's manual 3AUA0000093568 FPBA-01 PROFIBUS DP adapter module user's manual 3AFE68573271 FSCA-01 RS-485 adapter module user's manual 3AUA0000109533 FOCH du/dt filters hardware manual 3AFE68577519 Tool and maintenance manuals and guides Drive composer PC tool user's manual 3AUA0000094606 Converter module capacitor reforming instructions 3BFE64059629 NETA-21 remote monitoring tool user's manual 3AUA0000096939 NETA-21 remote monitoring tool installation and startup guide 3AUA0000096881 Hardware manual ACQ580-04 drive modules (250 to 500 kW) 3AXD50000048677 Rev A EN EFFECTIVE: 2017-05-12  2017 ABB Oy. All Rights Reserved. 1. Safety instructions 6. Installation instructions Table of contents 9. Start-up 5 Table of contents List of related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1. Safety instructions Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Use of warnings and notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 General safety in installation, start-up and maintenance . . . . . . . . . . . . . . . . . . . . . . . . 14 Electrical safety in installation, start-up and maintenance . . . . . . . . . . . . . . . . . . . . . . . 16 Precautions before electrical work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Additional instructions and notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8 Additional instructions for permanent magnet motor drives . . . . . . . . . . . . . . . . . . . . . . 19 Safety in installation, start-up and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 2. Introduction to the manual Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Contents of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Categorization by frame size and option code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Quick installation, commissioning and operating flowchart . . . . . . . . . . . . . . . . . . . . . . . 23 Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 3. Operation principle and hardware description Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Drive module configuration with option +B051 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Overview of power and control connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Control connection terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Type designation label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Type designation key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 4. Guidelines for planning the cabinet installation Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Limitation of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Installation positions of the drive module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Basic requirements for the cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Planning the layout of the cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Layout example, door closed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Layout example, door open (standard drive module configuration) . . . . . . . . . . . . . . 39 Layout example, door open (option +B051) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Arranging the grounding inside the cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Selecting the busbar material and preparation of the joints . . . . . . . . . . . . . . . . . . . . . . 41 Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1 Planning the fastening of the cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Planning the cabinet placement on a cable channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42